HDG Compact 100-200 (Wood Chip)
The HDG Compact 100-200 combines quality "made in Germany" with patented experience.
-
Inside view of the boiler
1
2
3
4
5
6
1 - PLC control2 - Combustion chamber temperature sensor3 - Patented stepping grate4 - Automatic cleaning system5 - Lambda sensor6 - Automatic ash removal -
Technical data
Compact
100Compact 105
Compact 115
Compact 150
Compact 200
Nominal thermal power (kW) 100 105 115 150 200 Minimum thermal power (kW) 30 31,5 34,5 45 60 Water capacity (l) 210 210 225 450 450 Operating pressure (bar) 3 3 3 3 3 Flue draught requirement (Pa)* 20/10 20/10 20/10 20/13 20/15 Permissible flow temperature (°C) 95 95 95 95 95 Flue gas pipe connection (mm) 250 250 250 300 300 Dimensions and weight
Compact 100
Compact 105
Compact 115
Compact 150
Compact 200
Height closed without attachments (mm) 1583 1583 1583 1580 1580 Width without attachments (mm) 1785 1785 1785 2203 2203 Depth without attachments (mm) 780 780 780 880 880 Weight (kg) 1540 1540 1585 2140 2220 * Second value valid in conjunction with HDG flue gas cyclone with flue gas fan and negative pressure control.
Made for (almost) every use
HDG is one of the first manufacturers to succeed in using the proven moving grate technology even in small combustion plants – the HDG stepping grate technology. The material travels through different temperature zones on the air-cooled and movable grate. In the process, it is dried, degassed and finally burnt. The constant movement of the grate elements reliably conveys combustion residues to the ash removal augers.
The air-cooled, moving stepping grate enables constant output even with different fuel types – in an adapted high-performance version, it is even suitable for base-load operation.
Extremely robust feeding system
The feeding system of the HDG Compact ensures that the fuel is continuously and safely conveyed onto the grate. The rotary feeder decouples the combustion from the fuel store and thus offers maximum back burn protection. The automatic reversing device prevents damage caused by foreign bodies. Due to the direct fuel input and the high-quality gear design, quiet operation with low energy costs is thus achieved.
Stepping grate technology for stable combustion
The combustion grate is a key component of the combustion process. The stepping grate technology supports stable combustion across a range of approved fuel qualities, including fuels with varying properties. An optional high-performance stepping grate is available for applications with higher and more continuous output requirements.
Combustion chamber temperature sensor protects the boiler
The combustion chamber temperature sensor supports stable operation within the intended output range, even when fuel properties vary, and helps protect components by limiting the combustion chamber temperature. Together with the lambda sensor, it provides control parameters for regulating the combustion process.
Automatic cleaning system for reliable heat transfer
Vertical heat exchanger surface areas with self-cleaning characteristics, combined with cleaning turbulators as standard, support effective heat transfer. For cleaning, the close-fitting flat turbulators are moved to remove flue ash from the heat exchanger surfaces.
Automatic ash removal as standard
Ash removal augers transport the ash into the 80-litre external ash containers. Here, the accumulating ash is compressed – this extends the emptying intervals. Ash bins with 140 or 240 litres capacity are also available on request.
Practical ash box with Euro interface
The new ash container with Euro receptacle from HDG can be transported directly with any standard tractor. The advantages: The mechanical drain saves time and money, the huge filling volume (230 litres) reduces the emptying intervals.
Absolute control
Individually controlled with a PLC control system
The control technology is the "brain" of every heating system. HDG relies on state-of-the-art electronics here – always reliable in operation and yet convenient to use: The PLC control technology
- Combustion control with continuous adjustment of air and fuel supply
- Output control between 30 and 100 percent
- Accumulator management
- Control of the automatic cleaning system and ash removal
- Flexible system configuration through individual control programming
- Optional: HDG web visualisation and HDG Hydronic Plus heating system controller
From the warehouse to the boiler
Robust delivery and feeding system for every application area
A sophisticated feeding system is crucial for the safe and reliable operation of an automatic wood heating system.
- 4-chamber rotary feeder: Combines absolute back burn protection with minimal component stress due to low friction surfaces
- Automatic reversing device: Prevents damage from foreign objects by moving the rotary wheel back up to 3 times at a certain resistance
- Stoker auger: Optimum fuel metering and direct input onto the combustion grate
- High quality gearbox: Combines quiet operation with low energy costs and high power reserve
In addition, with several delivery systems for wood chips (flexi blade delivery system, hinged arm delivery system, walking floor delivery system, etc.) and pellets (suction system, auger delivery system), solutions are also available for fuel transport for every application.